|
The market for automotive bearings is growing
at a rate of almost 27 percent per annum in the year 2005 - 06. This is
mainly because of multiple models in every vehicle segment entering the
market.
The overall automotive industry has grown at
the rate of 34 percent per annum from the year 2004. Hence, a definite
increase in the demand for bearings in the OE segment is anticipated.
Aftermarket demand for automotive bearings is increasing, but at a slower
rate as compared to the growth in vehicle population. Manufacturers are
expecting sustained growth of 15 percent in the aftermarket mainly due to
increase in population of two wheelers, passenger cars, and utility vehicle
segments.
Some of the restraints faced by the bearings
manufacturers are longer life due to improved technology, improved fuel
quality, and better maintenance of the vehicles. This reduces the
replacement rate, which in turn leads to slower growth in the aftermarket
demand. Increase of imports due to a 5 percent decrease in duty rates is
affecting the market for the domestic participants.
Vehicle owners prefer imported bearings due to
lower costs. Cost difference is almost 50 percent between the domestic
bearings and the imported bearings. For example, the bearings manufactured
in India are priced at Rs.25 and the bearings imported from China are priced
at Rs.12 in the year 2004 - 05. There is an increase in imports from China
and South Korea due to lower costs and greater demand.
There has also been increase in prices of
domestic brands as the cost of production has gone up due to increase in
steel prices. Indian manufacturers are also facing a threat from the
spurious parts manufacturers who manufacture duplicate parts and sell them
in the names of both domestic and foreign companies. This is the biggest
threat to the Indian manufacturers as this eats away their share in the
aftermarket and affects their growth.
Indian manufacturers are taking multiple steps
to overcome the challenges facing the Indian market. Manufacturers are
investing more in research to develop better technologies, which increase
the life of the bearings. Companies are giving a warranty of 1 to 2 years on
the bearings.
Generally, bearings have been standardised
internationally i.e. the boundary dimensions of the product have been laid
down.
However, with moderate modifications in the
standardised designs, bearings have been manufactured and used for various
applications the world over.
The manufacturing activity in the country
started in the late 40's, with the production of small and standard
bearings. The Indian industry today manufactures small and medium bearings
mainly in five categories, i.e. ball bearings, cylindrical roller bearings,
taper roller bearings, spherical roller bearings and needle roller
bearings.
The popular size range is generally restricted
to 140 mm OD, though larger sizes are also manufactured by some units.
Structural deficiencies
The bearing industry also suffers from
structural deficiencies, which are making it less competitive in the global
market. Low volumes in the domestic industry does not make it feasible to
induct technology in the form of high-end automation. This ultimately
affects quality. In addition, the industry is fragmented with no economies
of scale. Another problem which domestic manufacturers face is that of high
cost of imported equipment. Machine tools and precision measuring equipment
have to be imported and they invite a custom duty of 25% thus making project
costs high and un remunerative to undertake. The third problem is of
cost-competitiveness due to higher import duties on raw materials (steel
tubes, steel bars, grinding wheels etc).
The industry generally does not manufacture
special bearings/high precision bearings. Some small scale units also
manufacture bearings, but these generally cannot compare in quality or
volume with those from the organised sector though a few do make some
special designs. The organised sector manufacturers have generally imported
the technology from internationally renowned manufacturers.
The
rolling bearing manufacturers in India mostly manufacture bearings based on
the original design and specifications obtained from their collaborators.
Generally there is a limited facility available with the bearing
manufacturers for research or development of new bearings of indigenous
designs.
However, commendable efforts have been made by
some units to design and develop bearings, particularly larger diameter ball
and roller bearings, to suit specific
customer requirements. There are also small scale units producing bearings
in small quantities from imported components by assembling them. The
following are the major manufacturers of bearings in India:
-
Associated Bearing Company Ltd., Pune (Maharashtra)
-
Asian Bearings Company Ltd., Hosur (Tamil
Nadu)
-
Karnataka Ball Bearing Corporation Ltd.,
Mysore (Karnataka)
-
HMT Ltd., Hyderabad (Andhra Pradesh)
-
Tata Iron and Steel Company Ltd., (Bearings
Division) Kharagpur (West Bengal)
-
Shriram Bearings Ltd., Ranchi (Bihar)
-
National Engineering Industries Ltd.,
Jaipur (Rajasthan)
-
FAG Precision Bearings Ltd., Vadodara
(Gujarat)
-
Antifriction Bearing Company Ltd. Bharuch
(Gujarat), Lonavala (Maharashtra)
-
Union Bearings Manufacturing Co., Porbunder
(Gujarat)
-
Needle Roller Bearing Co. Ltd., Thana/Jalna
(Maharashtra)
-
Shriram Needle Industries Ltd., Ranchi
(Bihar)
-
Deepak Insulated Cables Ltd., Mysore
(Karnataka) (Needle Bearings Division)
-
Austin Engg Company Limited Junagadh ,
Gujarat
-
Karnataka Ball Bearing Co Ltd., Mysore
-
Mysore Kirloskar Ltd, Harihar (Karnataka)
-
Needle Roller Bearings Ltd, Thane
-
Needle Roller Bearings Ltd., Waluj
-
SKF India Limited
,
Chinchwad, Pune
-
SKF India Limited, Bommasandra, Bangalore
-
Timken India Limited, Jamshedpur
-
ZKL Bearings India Pvt. Ltd., (setting up manufacturing)
|