Bearingsindustry.com Offers Training Programs

Bearingsindustry.com is pleased to announce following short term training programs for Maintenance Engineers on Bearing fitting practice and optimum life:

Course Name

Duration

Basic Bearings Maintenance Program (Click here for Contents)

One Day 

Advances Bearings Training Program (Click here for Contents)

Two Days

Training Program on Best Sealing Practices (Click here for Contents)

One Day 

Lubrication Fundamentals for Maintenance Engineers / Supervisors (Click here for Contents)

One Day 

Special Notes: This training program can also be delivered by multimedia CD-ROM and can be accessed on a stand alone PC or in a networked learning center. For more information please mail us at training@bearingsindustry.com

On completion of these training programs Bearingsindustry.com will issue certificate to the participants.

Course Contents: Basic Bearings Maintenance Program

• Anti Friction bearings: Basic Principals and load transfer

• Understanding the meaning and different makes

• Nomenclature, Prefix and Suffixes, Tolerances and Clearances

• Handling and Storage of Bearings

• Effect of water and temperature on bearings

• Bearing Fitment

  • Difference and effect of assembling Face-to-face, back-to-back of precision bearings

  • Preloading methods and off the line checking & confirming preloads

  • Effect of spindle run out on bearings and min & max value

• Failure analysis of ball, roller and angular contact bearings

• Comparisons between various failures and remedies

• Identification of pre mature failure

Audience: This program is excellent for Maintenance engineers in medium and large industries like process and manufacturing facilities. These lesson are is designed by bearings experts for participants familiar with safe bearings shop floor practices and the use of hand tools and precision measuring instruments.

This comprehensive interactive multimedia training program is designed to train participants to remove, inspect, select, handle, install, and troubleshoot bearings according to manufacturers' instructions and best practices. Participants learn how to identify replacement bearings and install and maintain the bearings properly using the right tools.

This lesson explains the purpose of bearings and demonstrates how bearings reduce friction and maintain the alignment of operating equipment. The basic operation of anti-friction bearings and plain journal bearings is demonstrated, as well as the importance of full fluid film lubrication and proper lubrication clearance. Additionally, indications of various premature bearing failures are discussed.

After completing the sessions the participants will be able to:

• Understand how bearings reduce friction.

• Describe radial, axial (thrust), and angular load in terms of the pressure applied to the shaft and bearing.

• Understand the operation of common types of plain bearings and their applications.

• Understand the operation of common types of anti-friction bearings and their applications.

• Understand the purpose of seals and shields and the conditions when each is used.

• Relate the "interference fit" to bearing operation.

• Recognize common indications of bearing failure.

• Identify common types of premature bearing failure and some of the means used to prevent them.

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Course Contents : Advances Bearings Training Program

This Training Program includes one day basic training program as above.

Audience: This program is excellent for all level of Maintenance engineers/ supervisors and workers in medium and large industries in process and manufacturing industries . These lesson are is designed by bearings experts for making participants familiar with how to remove, inspect, select, handle, install, and troubleshoot bearings according to manufacturers' instructions and best practices. Participants learn how to identify replacement bearings and install and maintain the bearings properly using the right tools.

These sessions also covers and demonstrates how to clean and disassemble bearing housings and how to dismount, inspect, and mount common types of bearings. The importance of cleanliness and following manufacturers' instructions are stressed throughout each demonstrated procedure.

After attending the training programs the participants will be able to:

• Dismount anti-friction bearings using a bearing press and/or a bearing puller.

• Inspect the bearing for signs of failure.

• Clean the shaft and check for taper and out-of-round with proper measuring instruments.

• Clean the housing and check for damage.

• Select the proper bearing for replacement, if necessary.

• Properly orient a bearing prior to installation.

• Mount a bearing using an induction heater and/or an arbor press.

• Measure the bearing's inner and outer clearances during installation.

• Properly lubricate bearings per manufacturers' recommendations.

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Course Contents: Training Program on Best Sealing Practices

This training program duration one day including one test.

Audience: This program is excellent for all levels of maintenance engineers / personnel from process and manufacturing industries . These sessions have been designed for participants familiar with the basic operation and maintenance of pumps and other rotating equipment.

This comprehensive interactive multimedia training program consists of lessons that trains participants to work effectively with mechanical seals. The functions, operation, and repair of common mechanical seals are demonstrated. This lesson covers the features, operation, and applications associated with three common types of mechanical seals: single, double, and cartridge. The lesson presents specific procedures for failure analysis and identification, seal removal, disassembly, reassembly, and installation.

After attending the training programs the participants will be able to:

• Identify the basic components of a mechanical seal.

• Identify sealing points and applications in which packing is installed to control process leakage as well as the types of materials commonly used to make seal faces & elastomers.

• Select the appropriate seal design for a specific type of application.

• Verify the compatibility of seal materials with process fluids for a particular application.

• Perform a failure analysis to determine the cause of seal failure and to identify the means to correct the problem.

• Remove and disassemble a failed mechanical seal.

• Remove and replace the O-rings on a mechanical seal.

• Perform the preliminary checks prior to seal installation.

• Reassemble and install a new or repaired mechanical seal.

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Course Contents: Lubrication Fundamentals for Maintenance Engineers / Supervisors

This training program duration one day including one test.

Audience: This program is excellent for training maintenance executives and engineers from process and manufacturing industries and facilities. This lesson is designed so that no prior knowledge is required. However, a knowledge of applied mathematics is recommended.

This comprehensive interactive multimedia training program, consisting of two sessions , trains participants to recognize various types of lubrication systems and their maintenance requirements, bearings lubrications , properties including ring, bath, splash, constant level, and forced feed lubrication systems, as well as understand how they operate. Participants also learn the importance of following lubrication schedules, how to change common types of oil filters, and how to properly handle and store lubricants to prevent lubricant contamination.

This lesson explains the concepts of lubrication, friction, and viscosity and demonstrates the benefits of a proper lubrication program. Additionally, the properties of common solid, semi-solid, and liquid lubricants are described, as well as the benefits associated with synthetic lubricants and the functions of additives and inhibitors. Common types and causes of lubricant contamination are described and proper methods of lubricant storage are demonstrated.

After attending the training programs the participants will be able to:

• Define lubrication.

• Explain the benefits of a proper lubrication program.

• Define friction.

• Identify factors that contribute to friction.

• Identify the three basic types of friction.

• Describe three types of lubrication applications used to reduce friction.

• Define viscosity.

• Describe three types of liquid lubricants and some typical applications.

• Describe the properties of liquid lubricants.

• Describe types of semi-solid lubricants and some typical applications.

• Describe conditions or circumstances under which it would be preferable to use grease as a lubricant.

• Describe the properties of semi-solid lubricants.

• Describe types of solid lubricants and some typical applications.

• Describe the properties of solid lubricants.

• Identify some of the benefits of using synthetic lubricants.

• Explain the function of additives and inhibitors.

• Describe types of lubricant contamination.

• Describe how to prevent lubricant contamination.

• Describe proper methods of lubricant storage. 

• Describe how to add oil to a natural feed lubrication system.

• Describe the operation of forced feed lubrication systems.

• Explain the differences between natural feed and forced feed lubrication systems.

• Perform a check on a forced feed lubrication system and determine machine condition.

• Identify various devices used to apply lubrication manually.

• Describe how to apply the proper amount of grease to a bearing.

• Explain the purpose of filters in a lubrication system.

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Eminent technical experts conduct these training programs. Kamtech Associates Pvt. Ltd. promoter of bearingsindustry.com has successfully conducted these training programs at Bokaro Steel Plan and Hero Honda Ltd. 

For more details about the training programs, please mail us at training@bearingsindustry.com